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Incorporating a Robotic Welding System Into A Metal Fabrication Company

Date Added: September 20, 2007 10:02:20 AMPrevious    Next
The welding industry has changed dramatically in recent years.  The need to increase quality, reduce costs, and maximize output has most companies turning to robotic welding systems. 
  • The major question for the new millennium is not if any particular metal fabricator will adopt robotic welding technology, but rather when and how.
  • More often than not, first-time buyers of robotic systems approach the purchase decision with trepidation
  • Programming a robot is very simple.  Even workers who must overcome a language barrier can learn to program a robot in two days, thanks to the simple interactive screen on the pendant.
  • The training of a robot operator can literally take less than an hour
  • A robotic welding cell now offers far superior performance.
  • Once the myths about robotic welding cells have been debunked, a company will be ready to evaluate the benefits vs. actual costs
  • Watch Out for Pitfalls
  • It is true that the move to automated welding systems presents a set of problems that did not exist (or at least were not significant) when a welder controlled the torch.
  • When the proper decision-making process is followed, it is often possible to justify the cost of a robotic welding system by relying upon somewhat conventional measures.
  • With some easy programming, simple tooling and straightforward operator training, the robot was productive very quickly.
  • The company developed its own automated tooling to ''customize'' the performance of a standard robotic welding cell to its specific needs.  
  • Robotic welding technology now delivers all three at a lower cost, with more flexibility and with greater ease of implementation than most of us could have imagined ten years ago.

To read the original article please click:

http://www.roboticsonline.com/public/articles/index.cfm?cat=303